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Sheet Metal Products Engineering

– Core Modules and Schedule

Sl. No.

Description

Period

1.0

MATERIALS

 

1.1

Carbon Steels

 

 

 

Day 1

AM

1.2

Alloy Steels

1.3

Stainless Steels

1.4

Tool Steels

1.5

Aluminum and its Alloys

1.6

Copper and its Alloys

1.7

Titanium and its Alloys

1.8

Influence of Alloying Elements

1.9

Grain Direction

2.0

HEAT TREATMENT

 

2.1

Annealing

 

 

 

 

Day 1

PM

2.2

Normalizing

2.3

Hardening

2.4

Tempering

2.5

Carburizing

2.6

Nitriding

2.7

Quencing Media

2.8

Hardness, Ductility, Toughness, and Structural stability.

2.9

Martensite, Austenite, Ferrite, Cementite, Pearlite

3.0

PROCESSES

 

3.1

Shearing

 

 

 

 

 

 

 

Day 2

 

Full day

3.2

Piercing

3.3

Blanking

3.4

Notching

3.5

Lancing

3.6

Coining

3.7

Extrusion

3.8

Bending

3.9

Curling

3.10

Rolling

3.11

Drawing

3.12

Cold Extrusion

3.13

Cold Forming

3.14

Fine Blanking

3.15

CNC/Turret Punch Press

3.16

Laser Cutting

3.17

Stretch-forming

3.18

Arc/MIG/TIG Welding

3.19

Spot/Resistance Welding

3.20

Projection/Fusion Welding

3.21

Riveting/Staking

3.22

Soldering/Brazing

3.23

Adhesive Bonding

4.0

DESIGN & TOOLING

 

4.1

Die Clearance

 

 

 

 

 

Day 3

AM

4.2

Tensile strength

4.3

Shear Strength

4.4

Hardness Grade

4.5

Bending Radius

4.6

Edge Clearance

4.7

Orange Peel Effect

4.8

Wrinkling / Tearing

4.9

Spring back

4.10

Burrs

4.11

Bend Relief

4.12

Wall Thinning

4.13

Stamping Tonnage

5.0

DIE ELEMENTS

 

5.1

Die plates, shoes, and die sets

 

 

Day 3

PM

5.2

Guide Pins and Bushings

5.3

Guide Pins and Bushings

5.4

Dowels, and Keys

5.5

Stripper Pads/Pressure Pads/

5.6

Die Cushion Pads / Springs

5.7

Ejectors/Knock-outs

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