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PRODUCTIVITY IMPROVEMENT & PROCESS AUTOMATION

  • We can help your company by studying the merits of your current products, and suggest ways to improve it further.
  • We can help you with product designs, information on latest advancements, sourcing of parts from around the world, and also in setting up manufacturing facilities.
  • If required, we can prepare a complete project report, including feasibility studies.
  • We have the resources to analyse your present processes, and we can suggest ways and means to improve your productivity, through alternate or modified processes, selective and gradual automation, and waste reduction techniques. One of our speciality areas is manufacturing Automation.

LEAN IMPLEMENTATION

  • The ideal production system was envisaged by Taiichi Ohno as a series of adjacent workstations that were balanced and synchronized with no inventory between stations.
  • It delivered finished product to the customer exactly when needed (Just In Time) and drew materials, Just In Time.
  • The resulting elements of Lean Manufacturing aim at eliminating (or at least reducing) the reasons for inventory. While the real goal is to eliminate waste, Ohno understood that inventory mirrors waste. 

We at SUNRISE ACADEMY can help you implement LEAN, help you fight all types of waste, through a series of Hand-holding Projects for -

  • 5-S
  • Poke-Yoke and Jidoka
  • Kaizen, SMED, SPC
  • Value Stream Mapping   and many more.

SOME OF THE PROJECTS HANDLED BY US

  • Feeding, handling and assembly systems for the spark plug line
  • Fully automated assembly lines for starters and alternators for MICO Bosch
  • Fully automated telecom connectors assembly and testing line for 3M India
  • Fully automated manufacturing system for respiratory for 3M India
  • Fully automated assembly and testing lines for IFB-ASS Ltd
  • Assembly and testing line for window winders for IFB-ASS Ltd
  • Smart conveyors for cylinder block machining for Tata Motors
  • Fully automated ceramic bag handling and palletising system
  • Adhesive tape slitting and staggered winding SPMs.
  • Fully Auto- Handling Systems for a bank of centreless grinding machines
  •  Customised Robotic Solutions for CNC Machines
  • Fully Automated assembly and testing line for Barrel Closures.

Some of our major customers have been

  • Bharat Electronics Ltd.
  • 3M India
  • Rotary Electronics P. Ltd
  • Nagel Special Purpose Machines
  • Kirloskar Toyoda Textile Machinery
  • IFB Automotive Seating Systems 
  • Autoliv IFB